Stefan
I am still trying to reproduce this, a second session works fine.

If it does not reproduce, you could be spinning your wheels.  BUT is it possible that you just inadvertently did a "rebuild index" on the flac file?  This gets done sometimes automatically by the program without even thinking about it.  For example if you used a different .bcast5 settings file.  Or if you cleared the index files, or renamed the file, ...